- Lame Sash Cleaning
- High-Speed, Maximum-Quality Operation
Design
- It is designed for welding and cleaning four corners of PVC profiles at the same time.
- Practical mold replacement system.
- The brush system prevents the deterioration of the surface quality during the transition.
Control Panel
- Automatic profile recognition and tolerance system ensures the continuity of standard production.
- Profile recognition information is automatically transferred from the welding machine.
- Special software which enables the
selection of profile trolley stocking arrangment from the screen in order to make customer based production.
- Parameter settings are made easily.
- Linear measurement system provides measuring stability.
- Information transfer with SD card.
Welding Unit
- PID system to adjust heating degree and time parameters independently.
- Saving of time and cost thanks to roller formed teflon replacement system.
- Long lasting heating plate distributes the heat homogeneously.
Transfer Systems
- The frames are transfered to the pickup point of the robot, where it waits to cool the frames and increase the welding quality.
- After cooling down, it takes the frames to the CNC corner cleaning machine.
- Robot technology brings the frames to their proper positions for each corner of the frames to be cleaned respectively.
- Corner positioning is performed by rotating small frames by 1 sec, large frames by 1.5 - 4 sec.
- Decouples the ratio between the small frame and the large frame and optimizes the rotation speed.
- The rotating unit performs the second operation while cleaning the corner.
- The conveyor system makes the transfer of frames between units fast and decoherent.
Cleaning
- Cleans the top and bottom of laminated and white profiles with different blades with superior quality.
- When the corner cleaning machine is used alone, it cleans a corner in at least 9-18 seconds according to the type of profile.
- Thanks to its special program, it performs automatic identification and cleans all corners without operator intervention
- Cleans corners in superior performance with 12pcs tools.
- It can be cleaned with the existing machine without using additional tools.
- After the first corner is cleaned, it turns the frame to clean all the corners respectively.
- The cleaning time of 4 corners is on average 50 seconds depending on the frame size.
- Due to the location of the corner cleaning machine, it provides ease of automatic and manual operation.
- It can also be welded by entering a manual measurement without using a barcode reader.
- Automatically cleans frames with a servo-controlled lame sash unit.
- It can clean the inner parts of the renovation frames.
- The robot and CNC corner cleaning machine can work without welding machine or with any other welding machine.
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Description
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| Welding Measures | Profile | Height | 210 | mm | |||
| Profile | Width | 130 | mm | ||||
| Width / Length | Maximum | 2460 / 3575 | mm | ||||
| Width / Length | Minimum | 325 / 410 | mm | ||||
| Angle | Welding | 90 | ° | ||||
| Welding Machine Axes | X Axis | Motor power | 0,75 | kW | |||
| Y Axis | Motor power | 2 x 0,4 | kW | ||||
| Conveyor | Motor power | 2 x 0,37 | kW | ||||
| Cooling Unit | Conveyor | Motor power | 0,55 | kW | |||
| Conveying and Turning Unit | X Axis | Motor power | 1,5 | kW | |||
| Y Axis | Motor power | 0,75 | kW | ||||
| Corner Cleaning | X Axis | Motor power | 0,75 | kW | |||
| Y Axis | Motor power | 0,4 | kW | ||||
| Z Axis | Motor power | 0,75 | kW | ||||
| Saw | Motor power | 1,5 | kW | ||||
| Saw | Rotation Speed | 12000 | rpm | ||||
| Saw | Diameter | 250 | mm | ||||
| Milling | Motor power | 2 x 0,55 | kW | ||||
| Milling | Rotation Speed | 18000 | d/d | ||||
| Technicial Specifications | Air | Pressure | 6-8 | bar | |||
| Air | Total Air Consumption | 180 | l/d | ||||
| Feed | Voltage | 230 (Köşe Tem.) /400 (Kaynak) | V | ||||
| Feed | Power | 17,8 | kW | ||||
| Weight | Net | 4060 | kg | ||||
| Weight | Gross | 4835 | kg | ||||
| Sound | Level | 96 | dB | ||||
| Machine Dimensions | Length | 14279 | mm | ||||
| Machine Dimensions | Width | 5940 | mm | ||||
| Machine Dimensions | Height | 2154 | mm | ||||