TD 3040

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PVC Welding And CNC 3-Axis Lame Sash Corner Cleaning Center

- Welding and Cleaning Four Corners of PVC Profiles at the Same Time
- Lame Sash Cleaning
- High-Speed, Maximum-Quality Operation

Design

- Robust mechanical design allows to process PVC profiles with maximum quality for many years at high speed.
- It is designed for welding and cleaning four corners of PVC profiles at the same time.
- Practical mold replacement system.
- The brush system prevents the deterioration of the surface quality during the transition.

Control Panel

- Compatible to all cutting and optimization programs thanks to its user friendly and flexible operation system.
- Automatic profile recognition and tolerance system ensures the continuity of standard production.
- Profile recognition information is automatically transferred from the welding machine.
- Special software which enables the
selection of profile trolley stocking arrangment from the screen in order to make customer based production.
- Parameter settings are made easily.
- Linear measurement system provides measuring stability.
- Information transfer with SD card.

Welding Unit

- Welds 4 corners of PVC profiles at 90º angle at the same time.
- PID system to adjust heating degree and time parameters independently.
- Saving of time and cost thanks to roller formed teflon replacement system.
- Long lasting heating plate distributes the heat homogeneously.

Transfer Systems

- Automatically transfers welded frames to the cooling station.
- The frames are transfered to the pickup point of the robot, where it waits to cool the frames and increase the welding quality.
- After cooling down, it takes the frames to the CNC corner cleaning machine.
- Robot technology brings the frames to their proper positions for each corner of the frames to be cleaned respectively.
- Corner positioning is performed by rotating small frames by 1 sec, large frames by 1.5 - 4 sec.
- Decouples the ratio between the small frame and the large frame and optimizes the rotation speed.
- The rotating unit performs the second operation while cleaning the corner.
- The conveyor system makes the transfer of frames between units fast and decoherent.

Cleaning

- Specially designed blades clean the bottom, top and inside of the frames with superior quality.
- Cleans the top and bottom of laminated and white profiles with different blades with superior quality.
- When the corner cleaning machine is used alone, it cleans a corner in at least 9-18 seconds according to the type of profile.
- Thanks to its special program, it performs automatic identification and cleans all corners without operator intervention
- Cleans corners in superior performance with 12pcs tools.
- It can be cleaned with the existing machine without using additional tools.
- After the first corner is cleaned, it turns the frame to clean all the corners respectively.
- The cleaning time of 4 corners is on average 50 seconds depending on the frame size.
- Due to the location of the corner cleaning machine, it provides ease of automatic and manual operation.
- It can also be welded by entering a manual measurement without using a barcode reader.
- Automatically cleans frames with a servo-controlled lame sash unit.
- It can clean the inner parts of the renovation frames.
- The robot and CNC corner cleaning machine can work without welding machine or with any other welding machine.

Security

- Operational safety with protective fences and safety barriers
- Security labels

Technical support

- Periodic maintenance reminder function
- Service support with remote connection
Description
Welding Measures Profile Height 210 mm
Profile Width 130 mm
Width / Length Maximum 2460 / 3575 mm
Width / Length Minimum 325 / 410 mm
Angle Welding 90 °
Welding Machine Axes X Axis Motor power 0,75 kW
Y Axis Motor power 2 x 0,4 kW
Conveyor Motor power 2 x 0,37 kW
Cooling Unit Conveyor Motor power 0,55 kW
Conveying and Turning Unit X Axis Motor power 1,5 kW
Y Axis Motor power 0,75 kW
Corner Cleaning X Axis Motor power 0,75 kW
Y Axis Motor power 0,4 kW
Z Axis Motor power 0,75 kW
Saw Motor power 1,5 kW
Saw Rotation Speed 12000 rpm
Saw Diameter 250 mm
Milling Motor power 2 x 0,55 kW
Milling Rotation Speed 18000 d/d
Technicial Specifications Air Pressure 6-8 bar
Air Total Air Consumption 180 l/d
Feed Voltage 230 (Köşe Tem.) /400 (Kaynak) V
Feed Power 17,8 kW
Weight Net 4060 kg
Weight Gross 4835 kg
Sound Level 96 dB
Machine Dimensions Length 14279 mm
Machine Dimensions Width 5940 mm
Machine Dimensions Height 2154 mm

M 100 Exit Robot

- It takes the frames whose welding chips on all frame surfaces of their corners are cleaned, to the exit zone, where they will be picked up by the operator.

CB 300 Gasket Pressing System

- Thanks to the optional gasket pressing system, a flat surface is obtained at the gasket joints.

Welding Patterns

Other - Welding and Cleaning Centers