- Simultaneous Assembly of Four 4-Corner Welding Units on a Rotating Body
- Planned Production Capacity with Standard Processing Time of the System
- High-Speed, Maximum-Quality Operation

Design

- Robust mechanical design allows you to process PVC profiles with maximum quality for many years, at high speeds.
- It automates the corner welding and corner cleaning processes of PVC profiles of different types and sizes simultaneously by integrating CNC operation.
- Robot rotates frames to their appropriate positions, minimizing time losses during frame rotation.
- With wireless info transfer between units, all units work synchronously with each other, time losses are minimized.
- With automation, standard processing time, high production accuracy and maximum cost efficiency are achieved.
- It saves working space and labor by producing more than the capacity of four welding and cleaning lines.
- A frame is produced on average every 20-28 seconds.
- It saves space compared to traditional machines used for similar production quantity.

Technical support

- There is a periodic maintenance reminder function.
- Automatic lubrication system is available.
- Fast technical support service is provided by remote connection.

Security

- Warning and safety labels are available in different languages.

Control Panel

- Mitsubishi PLC control unit and 17" screen user-friendly interface.
- It works compatible with all joinery and optimization programs thanks to its easy-to-use and flexible operating system.
- Thanks to the special software, the stacking layout of the profile trolley can be selected from the screen and production can be made on a customer basis.
- The parameters of all units can be easily adjusted independently of each other.

Source

- Zero or normal welding is selected automatically from the screen in order to introduce the profile.
- It can be welded by entering a manual measurement without using a barcode reader.
- 4 pieces of 4 welding machines on the rotating body are welded simultaneously.
- The machine continues to weld during rotation.
- While first unit is ascending, the robot takes the welded frame from fourth unit.
- Welds four corners of PVC profiles at the same time at an angle of 90°.
- Saves time and cost thanks to the teflon renewal system in the form of rolls.
- Long-lasting heater plate distributes heat uniformly.
- It provides measurement stability thanks to its linear measurement system.
- Time is saved thanks to the practical welding mold replacement system.

Transfer Robot

- There is a servo-controlled transfer robot that ensures the rapid passage of frames to the cleaning unit after welding.

Cleaning

- Cleans the front and back corners of welded frames of different sizes coming from the cooling station at the same time.
- It cleans the welding chips of the frames with high speed and quality with 18 servo motors.
- Frames that have finished cleaning are waiting in the output unit.

Output Unit

- It takes the frames whose welding burrs on the surfaces of all its corners are cleaned, to the exit area to be taken by the operator.

Production Capacity

- Compared to classical methods, it excels with its high production capacity, superior quality, performance and reputation.
- Production capacity can be planned due to the fact that the processing time of the system is standard.

Productivity

- The fact that the system can be used by a single operator saves manpower and workers.
Description
Cross-Section Dimension of the Cleanable Profile Max. Profile Size 170 x 225 170 x 225
Min. Profile Size mm __ x 30 __ x 30
Cleanable Frame Size Max. Frame Size mm __ x 2.500 __ x 2.500
Min. Frame Size mm __ x 400 __ x 400
Weldable Profile Cross-Section Dimension Max. Cross-Section Measurement 130 x 190 130 x 190
Min. Cross-Section Measurement mm __ x 40
Weldable Frame Size Max. Frame Size 2.355 x 2.820 2.355 x 2.820
Min. Frame Size 450 x 450 450 x 450
Saw Motor Speed 6000 6000
Diameter 250 250
Welding Angle 90 90
Air Pressure 6-8 6~8
Consumption 696 696
Feed Voltage 400 400
Power 65,87 65,87
Current 131,74 131,74
Weight Net Machine Weight 23950 20860
Gross Weight 27670 24110
Sound Sound 96 96
Machine Dimensions Length(L) 23860 24000
Width(W) 10944 9000
Height(H) 4075 4000
Other - Welding and Cleaning Centers