TD 3020

PVC Welding and Corner Cleaning Center

- Welding and cleaning the four corners of the frames
- Robust mechanical structure suitable for high speed
- Mitsubishi PLC control system
- User-friendly Kaban interface with easily adjustable parametric structure
- Working with barcode reader
- Ease of profile feeding
- Heat adjustable according to profile type with PID system
- Heating and welding time adjustable according to profile type
- Easy change of welding molds
- Tolerance system
- Cooling conveyor transporting the frame to the robot after the welding machine
- Robot moving the frame from the cooling table to the CNC corner cleaning machine
- Cleaning the four corners by automatically turning the frame
- Cleaning the welding chips on the lower and upper surfaces with stripping blades
- Cleaning of chips inside, including sill frames
- Cleaning the chips outside with a saw
- Cleaning of laminated profiles

Layout

Design

- Mechanical structure that can process PVC profiles at high speed and high quality
- Stress relieved cast and welded parts to ensure consistent high speed accuracy
- Welding and cleaning the four corners of the frames
- Teflon replacement system with sliding on the resistance
- Ease of profile feeding
- Working with barcode reader
- Pressure control system

Control Panel

- 7'' touch screen
- User-friendly Kaban interface with easily adjustable parametric structure
- Software that enables customer-based production
- Mitsubishi PLC control system
- Heat adjustable according to profile type with PID system
- Heating and welding time adjustable according to profile type
- Compatibility with 3rd party software
- Working with barcode reader
- Data transfer via memory card
- Memorize 2,000 profile information
- Ethernet connection

Welding Unit

- Welding white and colored profiles at 90° angle
- Easy change of welding molds
- Easy profile feed flow
- Top clamps
- Tolerance system

Transfer Systems

- Cooling conveyor transporting the frame to the robot after the welding machine
- Robot moving the frame from the cooling table to the CNC corner cleaning machine
- Rotation speeds from 1s to 4s proportional to the frame size
- Cleaning the four corners by automatically turning the frame

Cleaning

- Automatically recognize corners
- Cleaning the welding chips on the lower and upper surfaces with stripping blades
- Cleaning of chips inside including sill frames
- Cleaning the chips outside with a saw
- Cleaning of laminated profiles
- Manual feeding possibility

Security

- Operational safety with protective fences and safety barriers
- Security labels

Technical support

- Periodic maintenance reminder function
- Service support with remote connection

Description
Welding Measures	Profile	Height	210	mm
	Profile	Width	130	mm
	Width / Length	Maximum	2560 / 3575	mm
	Width / Length	Minimum	325 / 410	mm
	Angle	Welding	90	°
Welding Machine Axes	X Axis	Motor power	0,75	kW
	Y Axis	Motor power	2 x 0,4	kW
	Conveyor	Motor power	2 x 0,37	kW
Cooling Unit	Conveyor	Motor power	0,55	kW
Conveying and Turning Unit	X Axis	Motor power	1,5	kW
	A Axis	Motor power	0,75	kW
Corner Cleaning	X Axis	Motor power	0,75	kW
	Z Axis	Motor power	0,75	kW
	Saw	Motor power	0,55	kW
	Saw	Rotation Speed	6000	rpm
	Saw	Diameter	230	mm
	Milling	Motor power	2 x 0,55	kW
	Milling	Rotation Speed	18000	rpm
Technicial Specifications	Air	Pressure	6-8	bar
	Air	Total Air Consumption	180	l/min
	Feed	Voltage	230 (Köşe Tem.) /400 (Kaynak)	V
	Feed	Power	16,45	kW
	Weight	Net	3760	kg
	Weight	Gross	4537	kg
	Sound	Level	96	dB
	Machine Dimensions	Length	14279	mm
	Machine Dimensions	Width	5940	mm
	Machine Dimensions	Height	2154	mm